Tuesday, 21 April 2020

Ham Radio-More about hacking VGA cables to make binocular ferrite cores

How to turn VGA cables into transformers




A few days ago, we posted a short article showing how Oscar hacked a VGA cable to make a binocular ferrite core for his homebrew NCPL/Youloop antenna. Many thanks to SWLing Post contributor, Gray hat, who explored this clever hack a little further:
Hi Thomas, Having some time in my hands Sunday afternoon I decided to try pulling out the ferrite chokes from a VGA cable I had around, and while doing so, I decided to coarsely document the process with some pics.

Figure 1
The first thing to do is use a cutter to carefully cut around the “washer” shaped plastic at the connector end of the choke (fig.1, #1,#2, #3 above), then on the same side, after cutting the plastic also cut the inner conductors (fig.1, #1).
Move to the other side of the choke, gently cut around the “washer” w/o cutting the inner conductors, now pull the cable to extract it from the choke (fig.1, #3), repeat the process for the other choke.
Now look at the “cans” containing the chokes, one side of those will show a “cap” (fig.1, #4), insert a small screwdriver into the center hole and gently ply to one side to raise the cap and extract it (fig.2, #1).

Figure 2
The result will be as in fig.2, where #1 is the closing cap, #2 is the ferrite choke and #3 is the “can” containing the choke. Repeat the process and you’ll have two ferrite chokes as shown in fig.3 (the VGA connector is there to give an idea of the dimensions):

Figure 3
At this point, use some tape (duct tape will be a better idea, I used clear tape just to make an example) to tie the two ferrites together as in fig.4 and you’ll have your “binocular ferrite”:

Figure 4
Willing to use whatever you have there to wind the transformer, you may now extract the tiny insulated wires from the VGA cable (fig.1, #3, see wires) and use them for the windings.
Notice that other cables may use different choke “cans” which may need to cut a larger portion around the flat faces at the ends. But remember that in any case, those are just “snap-in” cans containing the ferrites, so with a bit of attention and patience, it shouldn’t be difficult extracting the ferrites.
Based on a little online research, it sounds like the ferrites used to choke the VGA cables (HDMI ones too) are generally type #31.
Looking at some #31 datasheets it appears that while #73 is works fine at frequencies below 50MHz, the #31 is best suited for the 1-300MHz range.
This means that #31 won’t be the best pick for mediumwave, although if one doesn’t have another choice… well, go for that! Also notice that the ferrite permeability is different:1500 for #31 and 2500 for #73. This means that we’ll need to increase the number of windings to achieve acceptable signal transfer, otherwise the transformer loss will make our antenna deaf.
One might try increasing the number of windings to say 8:8 or 16:16; as long as the winding
ratio will remain the same, there won’t be problems (although the resulting bandwidth will become narrower).
Thanks for documenting and sharing this, Gray hat! Since most of us have more time on our hands at home, I think it would be worth experimenting with the number of windings to see how it affects the antenna performance. That’s a clever thought, too, to use the VGA wires to wind the Balun. As long as the cable is long enough for the number of turns, it’s certainly the most efficient use of resources!

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